InspektionsSystem AB now presents a furnace camera with a newly-developed sensor technique with a sensor that can manage the extreme light conditions in a furnace. The house is doubled skinned with dual wall housing. The house is made of stainless steel and is cooled with water. The protective glass in the front is cleaned by compressed air. The camera is very user friendly and easy to install with a diameter of only 11.5 cm.
The standard length of the camera is 70cm but can be customized.
The camera is a combined digital HD megapixel camera with an analog SD video output.
The standard lens has approximate 30° horizontal view angle.
The installation is very simple, both the camera hand the housing has indicators that tells you if they are in place while installing it. The housing has industrial connectors with easy access for both analog and digital output as well as power supply.
The furnace camera is composed of two bigger parts, the outer housing and the cooling house with handle.
The two parts are being held together with only two M8 bolts, which makes the construction fast and easy to assembly, remove or take apart for maintenance.
The outer housing is attached to the furnace wall, but the camera and handle is movable.
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The camera module is placed in a water cooled housing, which is made in a standard length, but the outer housing, handle and tubes can be adapted after request. The front shield of the cooled house is securely held in place with five M6 bolts and is easy to remove for cleaning of the protective glass. The backside of the furnace camera has easy access couplers for air and water. You connect the camera module with a 4-pin connector for both analog video and 12V DC. The attachment between the two parts are keyhole shaped, which makes it easy to assembly the camera and makes it easy for maintenance. |
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Please note! This video clip was recorded in 1280 x 960p (4:3 format). Please select 720p HD for best quality!
Please note! This video clip is optimized for SD and was NOT recorded in HD
Option: Temperature regulator
The furnace cameras temperature area depends on a several things: the furnace temperature, the incoming water temperature and water flow (cm³/minute). High water flow can cause unnecessarily costs. Low water temperature combined with humidity cause condensation problems in the camera housing. To avoid this you can have an option that regulates the water flow depending on the temperature.
This regulator give a dynamic water flow, which decreases water consumption and keeps the water temperature in a safe interval between the dew point and the maximum operating temperature for the camera module. This regulator gives a dynamic water flow, which decreases water consumption and keeps the water temperature in a safe interval between the dew point and the maximum operation temperature for the camera module.
Option: Temperature Warning
The camera housing can be equipped with a sensor for measuring the water or air temperature inside the house. It will activate an alarm at a certain temperature.
Option: Temperature Warning in analog picture
To connect the temperature sensor to a screen the operator will get a clear visual warning in the analog* video image if the temperature is too high.
* This is only for the analog video
Option: Temperature indication in analog picture
The camera can also be equipped with an OSD (On Screen Display) that continuously shows the water or air temperature, or what the operator wants to see. With this you will in an early stage find out if something is wrong.
Furnace Camera with ISF100HD module camera
Hybrid HD Mini Box Camera, 1.3-Megapixel, 720p/30, SD (PAL/NTSC), H.264, Low-Light, Wide Dynamic Range (WDR), PoE (Class 0), Extremely Compact and Lightweight
The ISF100HD is a Hybrid Wide Dynamic Range (WDR) HD mini box camera.
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The camera provides real-time HD video (720p/30) using the H.264 codec, currently, the most advanced standard for high-efficiency video compression and supports resolutions up to 1.3 megapixel. In addition to HD video over IP, the hybrid camera provides for a simultaneous analogue SD (PAL/NTSC) video output via BNC (CVBS). The HD mini box camera is characterized by its Wide Dynamic Range (WDR) and allows you to capture images with highest colour fidelity and superb detail reproduction even in scenes with a wide range of contrast and strong backlighting. The excellent low light performance also provides for clear and low noise images even in low light conditions. |
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At a resolution of 720p, the Digital Image Shift1) function additionally provides for a subsequent digital fine alignment of the image section, which additionally guarantees for a straightforward installation process of the camera.
Depending on the requirements, the camera can be conventionally supplied with 12V DC or conveniently operated via Power over Ethernet (PoE Class 0, IEEE 802.3af) which allows for an easy, quick and cost-effective cabling and commissioning.
Features:
- 1/3″ 1.3-megapixel CMOS image sensor
- Pure Digital Signal Processing
- Hybrid HD camera – HD video over IP (Ethernet, RJ45) and
- Analogue SD (PAL/NTSC) video output via BNC (CVBS)
- Real-time HD video (720p/30)
- Wide Dynamic Range (WDR)
- Excellent low light performance
- Monofocal lens
- Resolution video over IP: SD (4CIF PAL/NTSC), HD (720p, SXGA−)
- Resolution analogue video output: SD (4CIF PAL/NTSC)
- Video compression: H.264, MJPEG
- Frame rate up to 30 fps
- Simultaneous Dual- or Tri-Streaming
- Manual White Balance (MWB)
- Automatic White Balance (ATW, One-Push AWB)
- Automatic Gain Control (AGC)
- Automatic Electronic Shutter (AES)
- Comprehensive set of image optimization functions like brightness, contrast, saturation and sharpness
- Digital Noise Reduction (DNR)
- Three different exposure metering modes:
average metering (light information from entire scene)
center-weighted average metering
spot metering - Flip function (horizontal, vertical or both)
- Digital Image Shift2)
- Motion detection4) with selectable sensitivity
- Alarm notification via protocol5), e-mail and FTP image upload
- Voltage supply with 12V DC or via PoE (Class 0, IEEE 802.3af)
- Low power consumption (2.9 W typical)
- Quick and easy mounting
- ONVIF compliant
- DIN EN 50130-4 compliant
| Functions | ||
| Hybrid Video | On, Off | |
| WDR (Wide Dynamic Range) mode | Automatic, On, Off | |
| B/W (black-and-white) mode | Automatic (at low light)7), On, Off | |
| Automatic Electronic Shutter (AES) | 1/4(5) – 1/10000s | |
| Slow Shutter Limit | 1/4(5) – 1/100(120)s | |
| Digital Noise Reduction (DNR) | Yes | |
| Automatic Exposure (AE) Presets | Universal, Indoor, Fluorescent | |
| Exposure metering mode | Average metering (light information from entire scene), centre-weighted average metering, spot metering |
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| Brightness adjustment | Automatic (ALC), Manual | |
| Gain control | Automatic (AGC) | |
| White balance | MWB (Manual): 2500 K – 6500 K, ATW (Auto Tracking White Balance), One-Push AWB (Automatic White Balance) |
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| Privacy Zone Masking | Yes (max. 40% of the entire image) | |
| Flip function | Horizontal, vertical or both | |
| Digital Image Shift3) | Yes | |
| Motion detection6) (VMD) | With selectable sensitivity (5 levels) | |
| Alarm notification | Via protocol, e-mail, FTP image upload | |
| Configuration | Via web browser | |
| Languages | German, English, Spanish, French, Italian | |
| Lens Type | See “Lens Types” | |
| Format and Encoding | ||
| Video standard | SDTV | (PAL/NTSC), |
| HDTV | (SMPTE 296M) | |
| Resolution video over IP | SXGA− | (1280 × 960), |
| 720p | (1280 × 720), | |
| 4CIF | (PAL: 704 × 576, NTSC: 704 × 480), | |
| VGA | (640 × 352 / 640 × 480), | |
| QCIF | (192 × 128) | |
| Aspect ratio analogue SD video | Scale Analog Output -> On: 4:3 (if Encoder 1 resolution: 4CIF, SXGA−) 16:9 Letterbox (if Encoder 1 resolution: 720p) Scale Analog Output -> Off: 4:3 (cropped from centre sensor area) |
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| Video compression | H.264, MJPEG | |
| Frame rate | See tables “Maximum Frame Rates” Video bit rate 0.25 – 10 Mbit/s, CBR (constant bit rate) or VBR (variable bit rate) |
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| Video streaming | Simultaneous Dual- or Tri-Streaming9) (Note the tables “Available Encoder Combinations”) |
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| Transfer format | Progressive (full image) | |
| Live streaming transmission method | Unicast, Multicast | |
| Protocols | ||
| Ethernet protocols | IPv4, TCP, UDP, ARP, ICMP, DHCP, NTP, HTTP, RTSP, IGMP V2, FTP, SMTP, RTP, RTCP | |
| SNMP support | Yes | |
| Connections | ||
| Video OUT | 1 × BNC (CVBS, 1.0 Vp-p, 75 ohm) | |
| Ethernet | 1 × RJ45 female connector, 10BASE-T-/100BASE-TX PoE | |
| Power IN | 12 V DC | |
| Miscellaneous | ||
| Programming interface | Open platform for integration into 3rd party systems using API and ActiveX |
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| ONVIF compliance | Core Specifications 1.01 & 1.02 | |
| Electrical Data | ||
| Voltage supply | 12 V DC ±10% or PoE (Class 0) | |
| PoE standard | IEEE 802.3af | |
| Power consumption | 2.9 W typical (max. 4.0 W) | |
| Mechanical Data | ||
| Dimensions | See “Dimensions” | |
| Weight, camera module | Approx. 180 g (0.4 lbs) (including cable) | |
| Colour | Black | |
| Environmental Conditions | ||
| Operating temperature: | ||
| Inside housing | −20°C to +50°C (−4°F to 122°F) | |
| Relative humidity | 0% – 90% RH, non-condensing | |
| Approvals/Certifications | ||
| Type | CE, FCC, ACA, UVV “Kassen” (DGUV Test), UL, DIN EN 50130-4 compliant |
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| Lens Type (standard) [back] | |
| Lens F3.0 / 9.6 mm | |
| Type | Megapixel monofocal lens |
| Format | 1/2" |
| Mount | Board lens (Ø 12 mm thread mount) |
| Focal length | 9.6 mm |
| Iris range | F3.0 |
| Iris control | Fixed iris |
| Zoom | – |
| Focus | Fixed focus |
| Available angles of view (H × V) | approx. 28° × 21° with 4CIF, SXGA− approx. 28° × 16° with 720p |
| Lens Type (options) | |
| Lens F3.0 / 9.6 mm | |
| Type | Megapixel monofocal lens |
| Format | 1/3" |
| Mount | Board lens (Ø 12 mm thread mount) |
| Focal length | 6.0 mm |
| Iris range | F2.0 |
| Iris control | Fixed iris |
| Zoom | – |
| Focus | Fixed focus |
| Available angles of view (H × V) | approx. 44° × 33° with 4CIF, SXGA− approx. 44° × 25° with 720p |
| Available Encoder Combinations [back] | ||
| Encoder 1 (H.264) | ||
| Encoder 1 | Encoder 2 | Encoder 3only available if Encoder 2 -> MJPEG |
| H.264 | H.264/MJPEG | H.264 |
| SXGA− / − 30 fps | VGA (640 × 480) / − 15 fps | – |
| 720p / − 30 fps | VGA (640 × 352) / − 30 fps | – |
| 720p / − 30 fps | VGA (640 × 352) / − 15 fps | QCIF (192 ×128) / − 15 fps |
| 4CIF / − 30 fps | 4CIF / − 30 fps – | – |
| Encoder 1 (H.264) | ||
| Encoder 1 | Encoder 2 | Encoder 3only available if Encoder 2 -> MJPEG |
| MJPEG | H.264/MJPEG | H.264 |
| SXGA− / − 30 fps | – | – |
| 720p / − 30 fps | – | – |
| 4CIF / − 30 fps | – | – |
| Maximum Frame Rates [back] | ||
| Hybrid Video OFF | ||
| Resolution | Encoder 1 | Analogue Output |
| SXGA− | 25/30 fps | 12.5/15 fps |
| 720p | 25/30 fps | 25/30 fps |
| 4CIF | 25/30 fps | 25/30 fps |
| Hybrid Video ON | ||
| Resolution | Encoder 1 | Analogue Output |
| SXGA− | 12.5/15 fps | 25/30 fps |
| 720p | 25/30 fps | 25/30 fps |
| 4CIF | 25/30 fps | 25/30 fps |
Dimensions [back]
| Digital Image Shift = Provides digital fine alignment of the image section (only applicable at 720p, vertical alignment by 120 pixels up or down) |
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| Function in preparation | |
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7) [back]
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Without colour information, or rather in black-and-white mode, the image quality in low light conditions will be much clearer (e.g. less colour noise) |
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8) [back]
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According to the sensor manufacturer’s specifications |
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9) [back]
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Only available with Hybrid Video -> Off |
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10) [back]
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All specifications ±10%. Minor deviations with lenses may be a result of manufacturing tolerances and do not constitute a defect. |
All specifications are subject to change without notice